Smelting a Batch of Steel in Twenty Minutes
The converter process Bessemer invented, by blowing a strong air stream into the molten pig iron in a huge pear-shaped vessel and using the violent oxidation reaction between the impurities in the iron and the oxygen to generate high heat itself, could smelt a whole batch of several tons of steel in a mere twenty minutes or so, compared with the traditional process that took days to produce a small batch — this leap in efficiency gave steel, for the first time, the economic feasibility of large-scale industrial production.
From Luxury Material to Industrial Cornerstone
Before the Bessemer process appeared, steel, costly for its cumbersome process, was mainly confined to high-value small items such as swords, and large infrastructure such as railway rails still relied mainly on lower-strength wrought iron; after the Bessemer process greatly lowered the cost of steel production, steel rails, steel bridges, and steel-frame buildings for the first time gained the economic feasibility of large-scale spread — the key material precondition for the rapid expansion of heavy-industry infrastructure such as railway networks and skyscrapers in the Second Industrial Revolution.